Because the ground in lower Manhattan was largely landfill, engineers would have to dig down 70 feet to reach bedrock. Excavating machines dug a three-foot-wide trench down to the bedrock, and as dirt and rock were removed, they were replaced by slurry: a mixture of water and bentonite, a type of clay that expands when wet to plug any hole along the side of the trench. Workers then lowered a 22-ton, seven-story-high steel cage into the trench and filled it with concrete by using a long pipe. As the concrete flowed in, it displaced the bentonite slurry.
By making more than 150 of these slurry trench segments, workers enclosed an area two blocks wide and four blocks long. Called the “bathtub,” it was used to seal the basements of the towers and keep water from the Hudson River out of the foundation.
All in all, one million cubic yards of landfill had to be removed. The Port Authority used this landfill to create the $90 million worth of land that would become Battery Park City. To piece the steel frame of the building together, engineers brought in Australian-made “kangaroo” cranes, self-powered cranes powered by diesel motors that could hoist themselves up as the building grew higher.
At the end of construction, these cranes had to be disassembled and brought down by elevator. When the towers were finished, each one would have 97 passenger elevators, capable of carrying loads of up to 10,000 pounds at speeds of up to 1,600 feet per minute. In all, the towers were assembled from more than 200,000 pieces of steel manufactured around the country, 3,000 miles of electrical wiring, 425,000 cubic yards of concrete, 40,000 doors, 43,600 windows and six acres of marble.
World Trade Center: A Dream Come True
The last piece of steel was put in place on the north tower (One World Trade Center) on December 23, 1970; the south tower (Two World Trade Center) was topped off in July of the next year. Construction went on until April 1973, when the five-acre outdoor plaza, dominated by a 25-foot-tall bronze sculpture by Fritz Koenig, was completed. At the official ribbon cutting ceremony on April 4, Governor Nelson Rockefeller (David’s brother) proclaimed triumphantly, “It’s not too often that we see a dream come true. Today, we have.”
At 1,360 feet, the World Trade Center towers were the tallest buildings in the world for less than a year; they were soon surpassed by Chicago’s Sears Tower. Still, the towers held an incomparable mystique. They inspired incredible stunts, beginning in August 1974, when Philippe Petit walked a high wire between the two towers.
In May 1977, George Willig earned himself the nickname of “the Human Fly” by hoisting himself to the top of the south tower using homemade climbing devices. The Port Authority loved these stunts because they endeared the towers to the public and made them seem like giant toys. They worked at turning the towers into an attraction, adding the Windows on the World restaurant, which opened on the 107th floor of the north tower in April 1976 and was an immediate hit.
By 1983, World Trade Center revenues had jumped to $204 million, and space was in high demand. Smaller importers-exporters were now being pushed out by rising rents, making way for major businesses.
1993 Bombing of the World Trade Center