Construction on the Willow Run Bomber Plant began that spring and it soon became the largest factory under one roof in the world. Its goal was to apply auto-making mass-production principles to 300-plus mph, 56,000-pound (when fully loaded) bombers. The Washington Post called Willow Run “the greatest single manufacturing plant the world had ever seen,” while The Wall Street Journal called it “the production miracle of the war.”
By 1945, Ford had succeeded in building Liberators at a rate of one per hour. The company turned out a total of 8,685 B-24s. Because of Ford, the B-24 is still the most mass-produced American military aircraft of all time.
The Jeep: 'As faithful as a dog, as strong as a mule'
In 1940, the Army asked car companies to come up with a design for a lightweight (2,175 pounds or less), four-wheel-drive vehicle that could be mass-produced and essentially take the place of what horses had been in warfare for centuries. The vehicle had to conquer all kinds of terrain, and it had to be able to carry a 625-pound load.
Three companies built prototypes: Willys-Overland, Ford and Bantam. The first two went on to make some 660,000 “blitz buggies”—Willys built 376,397 and Ford, 282,352. Because the vehicles by both had to use interchangeable parts, they were very similar. Miraculously, the first jeep that Ford constructed—GP No.1 Pygmy—still exists; it’s on display at the U.S. Veterans Memorial Museum in Huntsville, Alabama.
As this vehicle took on the name jeep (the origin of the moniker is highly debated), it also took on a life of its own, and today it has been called the grandfather of all SUVs. The famed WWII war correspondent Ernie Pyle wrote of the jeep (just before he was killed in 1945, next to the one he had been riding in), “Good Lord, I don’t think we could continue the war without the jeep. It does everything. It goes everywhere. It’s as faithful as a dog, as strong as a mule and as agile as a goat.”
Chrysler built swarms of tanks
In 1940, William Knudsen telephoned K.T. Keller, the chief executive of Chrysler, and asked him if Chrysler could build tanks. “I don’t know,” came the answer. “I’ve never seen one of these things.” Soon after, Chrysler broke ground on what would come to be known as the Detroit Arsenal Tank Plant, situated in what is now the suburb of Warren. Its goal: to build swarms of tanks according to auto-making mass production principles—something never accomplished before.
Even before the factory had been completed, the first Chrysler M3 tank rolled off the assembly line. The walls of the factory were not even up, so engineers brought a steam locomotive in to keep the place warm for the workers during Michigan’s bitter winter of 1940-41. As the factory swelled to 1.25 million square feet, the company switched to M4 Sherman tanks, which were powered by a Frankenstein of a motor. Engineers took five six-cylinder engines that had been used in the Chrysler Royal and Windsor cars before the war and welded them together into one 30-cylinder motor that could pump 425-horsepower to the tank treads.